UPW PRESSURE VESSELS FOR FILTRATION, WATER
SOFTENING AND DEMINERALIZATION
PACT pressure
vessels are pre-engineered or custom designed
for manual or automatic operation. PACT 's in-house
manufacturing facilities provide sand/grit blasting,
priming, painting and rubber lining. The pressure
vessels are manufactured by technicians specialized
in all disciplines of steel and alloy steel
handling, forming, metal surfacepreparation
and welding. All apparatus are available at
PACT 's manufacturing facilities for nondestructive
testing, x-ray inspection, high voltage electric
spark lining integrity testing, etc. Standard
tanks are designed for working pressure of 7
kg/cm 2 and fabricated to ASME section
VIII specifications. |
|
|
SAND, MULTI-MEDIA AND CARBON FILTERS
PACT pressure filters are used for a variety of applications
and most commonly for filtration of particulates at a slow
rate (sand filters), deep filtration at a higher rate (multi-media
filters) and adsorption of chlorine/taste/odor and removal
of organics (carbon filters).
| Sand Filters (SF),
Multi-Media Filters (MMF) and Activated Carbon Filters
(ACF) |
| Model
No. |
Service
Normal/Peak
(m3 /h) |
Media
Volume
(liters) |
Backwash
(m3 /h) |
Pipe
Size
(DIN) |
Tank
Size
Dia. x Ht. on St.(mm) |
Approx.
Ship. Wt. (kg) |
| PSF24
|
2.0
/ 3.3 |
140
|
10.0
|
50
|
600
x 1600 |
500
|
| PSF30
|
3.3
/ 5.5 |
210
|
16.5
|
50
|
800
x 1600 |
740
|
| PSF36
|
4.8
/ 8.0 |
300
|
24.0
|
50
|
900
x 1600 |
1150
|
| PSF42
|
6.5
/ 11.0 |
411
|
32.5
|
80
|
1000
x 1600 |
1550
|
| PSF48
|
8.5
/ 14.3 |
540
|
42.5
|
80
|
1200
x 1600 |
2100
|
| PSF60
|
13.3
/ 22.2 |
840
|
66.5
|
100
|
1600
x 1600 |
3100
|
| PSF72
|
19.2
/ 32.1 |
1200
|
96.0
|
120
|
1800
x 1800 |
4950
|
| MMF24
|
3.3
/ 6.6 |
1 m
bed |
10.0
|
50
|
600
x 1800 |
575
|
| MMF30
|
5.5
/ 11.0 |
1m.
bed |
16.5
|
50
|
800
x 1800 |
850
|
| MMF36
|
8.0
/ 16.0 |
1m.
bed |
24.0
|
50
|
900
x 1800 |
1320
|
| MMF42
|
11.0
/ 22.0 |
1m.
bed |
32.5
|
80
|
1000
x 1800 |
1780
|
| MMF48
|
14.3
/ 28.6 |
1m.
bed |
42.5
|
80
|
1200
x 1800 |
2420
|
| MMF60
|
22.2
/ 44.4 |
1m.
bed |
66.5
|
100
|
1600
x 1800 |
3600
|
| MMF72
|
32.1
/ 64.2 |
1m.bed
|
96.0
|
120
|
1800
x 1800 |
5700
|
| ACF24
|
3.3
/ 5.0 |
210
|
6.6
|
40
|
600
x 2100 |
630
|
| ACF30
|
5.5
/ 8.3 |
315
|
11.0
|
50
|
800
x 2100 |
935
|
| ACF36
|
8.0
/ 12.0 |
450
|
16.0
|
50
|
900
x 2100 |
1450
|
| ACF42
|
11.0
/ 16.5 |
616
|
22.0
|
80
|
1000
x 2100 |
1960
|
| ACF48
|
14.3
/ 21.5 |
810
|
28.6
|
80
|
1200
x 2100 |
2660
|
| ACF60
|
22.2
/ 33.3 |
1260
|
44.4
|
80
|
1600
x 2100 |
3950
|
| ACF72
|
32.1
/ 48.0 |
1800
|
64.2
|
100
|
1800
x 2100 |
6270
|
|
*available in manual and automatic valves.
Tank materials of mild steel epoxy-coated or 304/316 stainless
steel. Diameters of 1200 mm and smaller are also available
in fiberglass construction.
ION-EXCHANGE WATER SOFTENERS
Hard water contains dissolved minerals in the form of Ca
++ and Mg ++ . Removal of these minerals
is accomplished by softening the water through an ion-exchange
process. The medium used is a strong acid (cation) resin in
the sodium form with a very high bead count. The PACT ion-exchange
resin combines high operating capacity with excellent chemical/physical
stability. The regeneration cycle can be initiated manually
or automatically by a day time clock or a water meter.
| PACT Industrial Ion-Exchange
Water Softeners |
| Model
No. |
Pipe
Size
(DIN) |
Resin
Tank Dia.
(mm) |
Resin
Vol.
(liters) |
Brine
Tank
Dia.
(mm) |
Brine
Tank
Capacity (kg) |
Resin
Cap.
Min.
(kgr) |
Resin
Cap.
Max.
(kgr) |
Salt/
Regen
Min.
(kg) |
Salt/
Regen
Max.
(kg) |
Flow
Rate
(m3 /h) |
Back-Wash
Rate
(m3 /h) |
| 24
|
50
|
600
|
300
|
1000
|
670
|
200
|
300
|
27
|
67
|
15-20
|
4.5
|
| 30
|
50
|
800
|
385
|
1000
|
780
|
300
|
450
|
40
|
100
|
17-23
|
6.5
|
| 36
|
50
|
900
|
558
|
1000
|
980
|
400
|
600
|
54
|
134
|
21-28
|
9.0
|
| 42
|
80
|
1000
|
760
|
1000
|
1350
|
600
|
900
|
80
|
200
|
34-45
|
15.4
|
| 48
|
80
|
1200
|
1000
|
1400
|
1600
|
800
|
1200
|
107
|
267
|
40-55
|
18.0
|
| 54
|
80
|
1400
|
1300
|
1400
|
1800
|
1000
|
1500
|
134
|
335
|
47-60
|
21.0
|
| 60
|
80
|
1600
|
1550
|
1400
|
2250
|
1300
|
1950
|
174
|
435
|
50-65
|
25.0
|
| 66
|
80
|
1700
|
2000
|
1800
|
3100
|
1800
|
2700
|
241
|
600
|
70-100
|
35.0
|
| 72
|
100
|
1800
|
2650
|
1800
|
3500
|
2000
|
3000
|
268
|
670
|
95-130
|
45.0
|
|
*All resin tanks
shell height is 1800 mm. The softeners are available in manual
and automatic valves. Tank materials of mild steel epoxy-coated
or 304/316 stainless steel. Diameters of 1200 mm and smaller
are also available in fiberglass construction. Twin automatically
alternating ion-exchangers are also available.
Employing cation and anion resins in separate vessels, these
units are capable of producing water of low mineral content.
The mineral content present in the effluent of the anion consists
primarily of trace sodium ion. In conjunction with hydroxyl
ions the effluent will have a pH range of 8.5-9.5. There are
two types of anion resins each with a different function. One
type is weak-base and the other strong-base. Strong base resins
react with all minerals removing weak acids such as silica and
CO2
. Caustic soda is used to regenerate, often at elevated
temperatures when low silica leakage is demanded. Weak- base
resins have higher operating capacity than strong-base resins
and function only at low pH. They cannot remove silica and CO2
. These resins are generated with caustic soda, soda ash or
ammonia. The choice between the two depends upon the purity
requirements. Weak-base two-bed units typically produce water
with 3-5 ppm residual minerals, excluding silica and CO2
.
On the other hand strong-base two-bed units treat the water
to a level of ionized solids below 3 ppm including silica and
CO2
.
| PACT Industrial Two-Bed Deionizers
|
| Model
No. |
Capacity
(Kgr) |
Peak
Flow
(m3 /h) |
Tank
Dia.
(mm) |
Tank
Shell
(mm) |
Pipe
Size
(DIN) |
93%
H2SO4/
Regen
(liters) |
30%
HCl/
Regen
(liters) |
50%
NaOH/
Regen
(liters) |
Cation
Resin
(liters) |
Anion
Resin
(liters) |
| PS-24
|
140
|
6.5
|
600
|
1830
|
40
|
16
|
76
|
25
|
305
|
280
|
| PS-30
|
250
|
12.0
|
800
|
1830
|
40
|
28
|
135
|
47
|
530
|
510
|
| PS-42
|
400
|
18.0
|
1000
|
1830
|
50
|
46
|
218
|
75
|
855
|
815
|
| PS-48
|
580
|
27.0
|
1200
|
1830
|
65
|
67
|
316
|
108
|
1230
|
1200
|
| PS-54
|
800
|
36.0
|
1400
|
1830
|
80
|
93
|
430
|
150
|
1680
|
1600
|
| PS-60
|
1000
|
48.0
|
1600
|
1830
|
80
|
122
|
566
|
195
|
2300
|
2100
|
| PS-72
|
1350
|
60.0
|
1800
|
1830
|
100
|
156
|
720
|
250
|
2850
|
2650
|
| PW-24
|
180
|
6.0
|
600
|
1830
|
40
|
16
|
76
|
14
|
305
|
280
|
| PW-30
|
330
|
10.5
|
800
|
1830
|
40
|
28
|
135
|
26
|
530
|
510
|
| PW-42
|
520
|
17
|
1000
|
1830
|
50
|
46
|
218
|
44
|
855
|
815
|
| PW-48
|
750
|
24
|
1200
|
1830
|
65
|
67
|
316
|
63
|
1230
|
1200
|
| PW-54
|
1000
|
32
|
1400
|
1830
|
80
|
93
|
430
|
86
|
1680
|
1600
|
| PW-60
|
1350
|
42
|
1600
|
1830
|
80
|
122
|
566
|
114
|
2300
|
2100
|
| PW-72
|
1700
|
54
|
1800
|
1830
|
100
|
156
|
720
|
146
|
2850
|
2650
|
|
* PS = Strong-Base,
PW = Weak-Base Tank materials of
carbon steel, designed and constructed to ASME section VIII
specs. Tanks are internally lined with 5 mm rubber. Design working
pressure 7 kg/cm 2 ..
MIXED-BED DEIONIZERS
Mixed-Bed deionizers have a proven record as primary equipment
to provide extremely high purity water for process use such
as semiconductor, electronics, power and similar critical
applications. Mixed-bed units employ cation and anion resins
in a single vessel. These units produce water of neutral pH
and ultra low mineral content of total ionizable solids in
the ppb range. They may be used as stand alone units or as
polishers downstream of a two-bed deionizer or a reverse osmosis
system.
| PACT Industrial Mixed-Bed Deionizers
|
| Model
No. |
Capacity
(Kgr) |
Peak
Flow
(m3 /h) |
Tank
Dia.
(mm) |
Tank
Shell
(mm) |
Pipe
Size
(DIN) |
93%
H2SO4/
Regen
(liters) |
30%
HCl/
Regen
(liters) |
50%
NaOH/
Regen
(liters) |
Cation
Resin
(liters) |
Anion
Resin
(liters) |
| PM-24
|
165
|
6.5
|
600
|
2440
|
40
|
9.5
|
30
|
17
|
127
|
190
|
| PM-30
|
300
|
12.0
|
800
|
2440
|
40
|
17.0
|
57
|
33
|
226
|
355
|
| PM-42
|
470
|
18.2
|
1000
|
2440
|
50
|
30.0
|
95
|
50
|
380
|
560
|
| PM-48
|
680
|
26.3
|
1200
|
2440
|
65
|
40.0
|
135
|
75
|
530
|
810
|
| PM-54
|
920
|
37.0
|
1400
|
2440
|
80
|
57.0
|
185
|
100
|
730
|
1100
|
| PM-60
|
1220
|
48.0
|
1600
|
2440
|
80
|
76.0
|
245
|
130
|
955
|
1450
|
| PM-72
|
1550
|
62.0
|
1800
|
2440
|
100
|
95.0
|
310
|
170
|
1250
|
1850
|
|
Tank materials
of carbon steel, designed and constructed to ASME section VIII
specs. Tanks are internally lined with 5 mm rubber. Design working
pressure 7 kg/cm2 . |